In selecting the most appropriate paint gauge for your application, you need to answer specific questions.
1. What is the substrate (the surface material) you are coating / inspecting?

Is the metal a Ferrous Substrate (F) or a Non-Ferrous (NF)? Sometimes this is difficult to answer จC the substrate may have already been coated. The easiest way to identify this is to see if a magnet will stick to the surface. If it does, then the substrate will be Ferrous, if it does not, then the substrate is Non-Ferrous.

2. Do you measure only on this substrate?

If you only inspect one type of product, then the answer is yes. If you have a range of products that you inspect, then you need to consider whether they are all of the same type of substrate. You should also consider if you have a future possibility of inspecting other substrates. If so, you should consider an FN gauge.

3. What is your Coating / Substrate Combination?

Ensure compatibility of the coating and substrate; whether a coating thickness gauge will provide an accurate reading - see 'What is my Coating/Substrate Combination?'

4. Typically, what sort of coating thickness do you need to measure?

This will help you to select the correct probe scale range จC e.g. Scale 1 measures coatings up to 1250µm (50mils). For other range up to 18000µm, please specifically inquire TOTAL.

5. What type of probe do you need?

Depending on your application you can select from:

• Built-in Probe (the probe is built into the gauge for accurate single handed measurements on large surface areas, pipes, etc.).

• Separate Probe (the probe is connected to the gauge by a cable for all applications).

 
Benefits of Integral & Separate Probes
Built-in
Separate Probe
Can be used one handed
Can access restricted areas
Convenient to carry in the pocket
Will handle convex and concave surfaces
Ideal for flat or curved surfaces
Can easily be replaced by the user
6. Do you need to save your readings for your ISO records or as proof of inspection to your customer?

TOTAL meter gauges are available in up to three options:

• Basic Gauge จC with simple statistics but no memory or data output.

• Standard Gauge จC with statistics, and data output (Please order optional accessories: RS232 or USB cable+software.

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7. What level of accuracy do you need?

A key decision on the overall selection of a suitable coating thickness gauge is how accurate do the readings need to be? There is a progression from moderately accurate to very accurate gauges, which is mirrored by the price of the gauge. In addition the coating application process and other factors affect the variability of the coating thickness on a particular surface and the skill and knowledge of the coating thickness gauge operator also influences results.

 What is my Coating/Substrate Combination? Choosing the right coating thickness probe.

The list below shows common coating/substrate combinations. If you do not see your coating/substrate combination, please contact TOTAL to discuss your particular requirement.

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Substrate
Coating
Aluminium
Brass
Bronze
Copper
Steel
Magnesium
Stainless Steel
Titanium
Uranium
Zinc
Aluminium
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F
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Anodising
N
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N
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Brass
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F
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Bronze
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F
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Cadmium
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F
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Ceramic)
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F
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Chrome (Hard) กก
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F
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Chrome (Decorative)
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Copper
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F
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Eloxal
N
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Epoxy
N
N
N
N
F
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N
N
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N
Galvanising
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F
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Laquer
N
N
N
N
F
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N
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N
Metal Spray
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F
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Molybenum Disulphide
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F
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N
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Nickel (Electroplated)
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Paint
N
N
N
N
F
N
N
N
N
N
Plastic
N
N
N
N
F
N
N
N
N
N
Plating
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F
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Rubber
N
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F
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N
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Resist
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N
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Stainless Steel
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Tin
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F
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Varnish
N
N
N
N
F
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Zinc
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F
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N : use non ferrous probe F : use ferrous probe